Ji nan keysong machinery co.LTD
Making keysong to be the work brand.
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Dal Analogue
DAL ANALOGUE/Artificial Dal/Nutritional Rich Dal FROM SOYA
through Hot-Extrusion process
Description
powder. As dal analogue is made from inexpensive raw materials, it is less than half the price
of Tur dal to the consumers. Dal analogue has more than 30% protein which is more than
30% increase in protein content compared to some of the traditional dals.
Formula for artificial dun
1. Defatted Soy Flour = 49.58 %
2. Wheat flour = 49.58%
3. Emulsifier =0.74 %
4. Turmeric powder =0.10 %
Technology and manufacturing process
Extrusion cooking, one of the versatile food processing technologies can be put to use to
manufacture soy based dal analogue. The process involves mixing the ingredients and
extruding through a specially designed extruder. Product identical to dal is obtained. During
extrusion process the product is cooked to some extent.
Raw materials: defatted soya flour, Wheat flour, emulsifier
Alternatives like using partly dal flour, corn flour and natural coloring materials like corn
gluten are some other options to minimize cost
Plant and Machinery
twin screw extruder, mixers conveyers, Dryer and packing machinery
Dal Analogue
Proteins source Carbohydrates Source
Defatted soy flour Wheat flour
Bean flour Corn flour
Pea flour Rice flour
Composition of Dal Analogue Compared with Others Pulses
of soy and the highest protein density and low cost.
• The carbohydrate content is based on wheat flour/rice flour/corn flour
•Natural yellow/orange yellow colors – Turmeric (Curcumin), Riboflavin, Annatto, Beta
carotene etc. Preferably a single ingredient is used to impart the desired color to the product
Technical Paratmers
| Model | Installed power | Real power | Output | Dimension |
| KS-65 | 81.5kw | 53kw | 100-150kg/h | 21000x1200x2200mm |
| KS-70 | 115kw | 76kw | 200-240kg/h | 23000x1500x2200mm |
| KS-85 | 181kw | 117kw | 400-500kg/h | 28000x3500x4300mm |
Packing and delivery:
plastick packing inside, wooden case packing outside.
15 working days after receiving the deposit.
warranty: 1 year.
Our service
1. OEM & ODM
2. One year guarantee and life-time maintenance service.
3. Consultation service before, during, and after sales.
4. Project planning and design services.
5. Debugging of machines until all are functional.
6. Training the customers how to operate and maintain the machines correctly.
7. Offer new product techniques and recipes timely.